Looking to customize premium metal name badges, employee ID tags, or factory plates? You’ve come to the right place! Our meticulous production process ensures that every badge is flawless. Let us walk you through the steps involved in crafting these elegant badges.

Step 1: Design Blueprint

First, we need you to provide us with a detailed design blueprint. This blueprint serves as the "bible" for creating your badge and should include essential elements such as dimensions, shape, color, logo, text, and any special decorative details. Our expert design team will use advanced design software to create a high-quality 3D rendering based on your specifications. This rendering offers a clear visual preview of the final product while ensuring the feasibility of the design.

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Step 2: CNC Precision Engraving

Once you approve the design, we proceed with CNC engraving. Our state-of-the-art CNC engraving machine is the heart of the production process, delivering precision at an exceptional level. It carves the mold exactly according to your design, replicating the 3D model at a 1:1 ratio. The CNC engraving method is known for its speed and accuracy, making it ideal for both small and large production batches.

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Step 3: Die-Casting Process

After the mold is complete, the production moves to the die-casting stage. In our die-casting facility, equipped with more than ten machines of varying models, molten zinc alloy is rapidly injected into the mold under high pressure. This results in the formation of perfect "blanks"—the preliminary form of the badges. Die-casting not only ensures high efficiency but also preserves every intricate detail of the mold, setting the stage for further processing.

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Step 4: Polishing Procedure

Next comes the polishing step. Our skilled artisans thoroughly inspect each blank, using professional tools to remove any imperfections, burrs, or surface flaws. This step is critical to ensure that every badge has a smooth, refined finish, offering both a premium look and a tactile quality. After polishing, the badges gleam with brilliance, reflecting the superior craftsmanship behind them.

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Step 5: Electroplating Process

After polishing, the badges are ready for electroplating. This step takes place in our electroplating baths, where the badges undergo an electrochemical process to form a uniform, durable metallic coating on their surfaces. Electroplating not only enhances the appearance and luster of the badges but also improves their resistance to corrosion and wear, ensuring they maintain their pristine condition in various environments.

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Step 6: Rigorous Quality Inspection

Finally, every badge undergoes a comprehensive quality inspection. Our dedicated inspection team examines each badge in detail, checking for appearance, dimensions, and overall quality. We adhere to strict standards, ensuring that only products meeting our rigorous criteria make it through the inspection. We believe that quality is the lifeblood of a business and are committed to preventing any defective product from reaching the market.