Let me take you through the production process of tie clips.
2024-11-06
Let me take you through the production process of tie clips.
2024-11-06 00:00:00
Tie clips are both practical and a reflection of personal taste, and their manufacturing process is detailed and meticulous. Let’s take a comprehensive look at the production process of tie clips:
1. Client Communication of Requirements
First, we need the client to provide detailed product blueprints. These blueprints should specify the dimensions, proportions, design details, and any special requirements for each part of the tie clip. This step is crucial for the subsequent design and production stages.
2. 3D Modeling Design
Next, our designers will use specialized design software to create a 3D model. The 3D model allows the client to visualize the final product's design more intuitively and make any necessary modifications and confirmations.
3. Mold Manufacturing
After confirming the design, we will carve high-precision molds using a CNC milling machine. This process requires strict control over machining accuracy to ensure the molds accurately reflect the design details.
4. Mold Inspection and Refinement
Once the mold is completed, we conduct a rigorous inspection to ensure there are no defects. Any burrs or flash found will be trimmed to guarantee that the mold's quality meets production standards.
5. Die Casting Formation
After passing inspection, the mold will enter the die casting workshop. We will use high-quality zinc alloy, heating it to a molten state, and then quickly injecting it into the mold under high pressure. After cooling, the mold will form the blank for the tie clip.
6. Sanding and Polishing
The cast blanks typically have a rough surface, so they need to be sanded and polished. This step not only removes surface irregularities to achieve a smooth finish but also enhances the product's gloss, making the tie clip look more refined and high-end.
7. Electroplating Treatment
Next, we will choose an appropriate electroplating process based on the client’s requirements. Electroplating not only enhances the aesthetic appeal of the tie clip but also significantly increases its corrosion resistance and wear resistance, extending the product's lifespan.
8. Quality Inspection
The final step is quality inspection. We will conduct rigorous quality checks on the completed tie clips to ensure that all metrics meet standards, including dimensional accuracy, appearance quality, and electroplating effect. Only products that pass inspection will be packaged and shipped to ensure that clients receive flawless finished products.
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